Skip to content

Abrasive Nylon Brushes:
A deburring and finishing tool

Abrasive Nylon Brushes

Brushes made from abrasive nylon should not be run faster than 3500 SFM to avoid overheating and material transference. Abrasive nylon brushes are ideal for light deburring, surface finishing and finishing of irregular profiles.

The cutting action of the filaments of abrasive nylon brushes are unique compared to traditional metal filaments that are designed to cut on the filament tips. Abrasive grains encapsulated in the nylon are exposed on all surfaces of the brush filament. Abrasive action occurs on both the tip of the nylon brush filament as well as the nylon filament sides. In application, the lateral surface of the nylon filament is often drawn across the work surface, functioning much like a flexible, abrasive file. Filaments of abrasive nylon brushes are composed of heat stabilized nylon and abrasive grain that are coextruded into monofilament brushes. The results are flexible, homogeneous nylon abrasive brushes that have approximately 30% abrasive loading by weight. Common abrasives used in this material include aluminum oxide, silicon carbide and diamond.Filaments of nylon abrasive brushes are produced in a variety of filament diameters, abrasive grain types, abrasive grain sizes and abrasive loading. As abrasive grain size increases so does nylon filament diameter. Larger nylon diameter filament is required to effectively bond larger abrasive grains. Larger nylon diameter filaments are less flexible which make them more susceptible to brush filament fatigue and fracture. Smaller diameter filaments bend and recover more easily and more filaments can occupy a given area putting more brush abrasive in contact with the workpiece.

Can be used in Virtually any rotating spindle

Hand Drill
Drill Press
Robotic Cell
Machining Center

Abrasive Nylon Brushes are great for

Abrasive brushes made with abrasive nylon include wheel brushes, cup brushes, end brushes, disc brushes, mandrel mounted brushes, copper center brushes, radial coil brushes and twisted-in-wire or tube type brushes

New NAMPOWER Ceramic Thread Deburring Kits
Apr 3, 2025

New NAMPOWER Ceramic Thread Deburring Kits

Learn about BRM's new high performance thread deburring kits made with ceramic impregnated filament are saving time and money and lasting 3-5X longer than the competition.

download pdf
NEW Nampower Ceramic End Brushes For Automated Finishing & Deburring
Jun 2, 2024

NEW Nampower Ceramic End Brushes For Automated Finishing & Deburring

BRM's new Ceramic End Brushes designed to be loaded directly into your automated machining center to get to work immediately with no special adaptors needed. Made with advanced ceramic filament.

download pdf
6-Piece Tube Brush Kits In Various Sizes and Materials
Mar 0, 2024

6-Piece Tube Brush Kits In Various Sizes and Materials

Brush Research Manufacturing is now offering twisted wire 6 piece tube brush kits. These kits are designed for internal bore, tubing, drilled holes and cylindrical cavity cleaning. The ring handle tube brushes are conveniently kept on a carabiner. 

download pdf
  • Discover In Action

    Smooth Internal Surface Finishing
    Excellent Deburring Solution
    Threaded Internal Finishing

    Discover In Action

    Smooth Internal Surface Finishing
    Excellent Deburring Solution
    Threaded Internal Finishing

  • Discover In

    Smooth Internal Surface Finishing
    Excellent Deburring Solution
    Threaded Internal Finishing

    Discover In

    Smooth Internal Surface Finishing
    Excellent Deburring Solution
    Threaded Internal Finishing

  • Discover Action

    Smooth Internal Surface Finishing
    Excellent Deburring Solution
    Threaded Internal Finishing

    Discover Action

    Smooth Internal Surface Finishing
    Excellent Deburring Solution
    Threaded Internal Finishing

  • In Action Discover

    Smooth Internal Surface Finishing
    Excellent Deburring Solution
    Threaded Internal Finishing

    In Action Discover

    Smooth Internal Surface Finishing
    Excellent Deburring Solution
    Threaded Internal Finishing

  • Discover

    Smooth Internal Surface Finishing
    Excellent Deburring Solution
    Threaded Internal Finishing

    Discover

    Smooth Internal Surface Finishing
    Excellent Deburring Solution
    Threaded Internal Finishing

Manufacturing abrasive Nylon

NOT SURE WHAT YOU NEED?

Send in your part and receive a full-service part evaluation, laboratory analysis and product recommendation.

CUSTOMIZED BRUSHES

Send in your part and receive a full-service part evaluation, laboratory analysis and product recommendation.

GUARANTEED TEST ORDER PROGRAM

We believe that our premium products speak for themselves. For qualified production applications, no charge samples will be provided for testing. Our tools speak for themselves.

NEED ON-SITE SUPPORT?

BRM has a network of manufacturing representatives to work with you on-site to discuss your application and be your local support to deliver samples and assist with optimizing the right tool and setup for success.

Have any questions?

Lorem ipsum dolor sit amet consectetur. Viverra volutpat porttitor gravida et. Quam eget cursus turpis lorem massa neque lacus.

Contact Us

FAQ

HOW EASY IS THE FLEX-HONE TO USE?

It is very easy to use. The abrasive globules each have independent suspension that assures the Flex-Hone to be self-centering, self-aligning to the bore and self-compensating for wear. No time-consuming training or set up is needed .

WHAT IS THE DIFFERENCE BETWEEN A FLEX-HONE AND BALL HONE?

There is no difference. The Flex-Hone and Ball Hone are both trademarked names for our tools. We market the tool under the name Flex-Hone, but a common name is Ball Hone. Colloquially, some people also refer to the tool as a dingleberry hone, grape hone, bead hone, bottle brush hone, glaze buster/breaker hone, or flexible hone, but we do our best to dissuade the usage of those terms and to promote Flex-Hone. In any case, if it says BRM, you've got the best.

WHAT RPM DO I SPIN IT AT?

The RPM will vary with the size of the tool and will range from 1200 to 60 RPM. The smaller the hone, the faster the speed. For a 1" tool, for instance you will want to be at around 800 RPM, for a 3" tool, you should be near 700 RPM, for a 6" tool, you'll be nearer to 450 RPM and so on. These are just guidelines and optimal performance for each specific application will be found with a bit of experimentation and testing.The Flex-Hone tool is a low RPM tool. Specific RPM is dependent on the diameter of the tool and the application. General speed ranges are given but, again, machine trials are required to verify the parameters.Hone Dia. RPM19" to 36" 60 to 120 RPM12" to 18" 80 to 350 RPM8" to 12" 300 to 500 RPM4" to 8" 400 to 700 RPM2" to 4" 600 to 800 RPM1" to 2" 700 to 900 RPM4mm to 1" 800 to 1200 RPM

HOW DO I KNOW WHAT GRIT AND ABRASIVE TYPE TO USE?

The grit and abrasive type is identified by two key markings, one on the stem and one on the tip. The stem markings identify the abrasive type and the tip markings identify the abrasive grit. Please see the Abrasive/Grit chart for details.

WILL IT REMOVE TOO MUC MATERIAL?

No. The Flex-Hone tool is a surface finishing tool, not a material removal tool. We are reducing the rough peaks of a surfaces microstructure and typically we only remove a small amount of material.

65+ years Experience
Made in the USA
8,000+ Solutions

Compare products

{"one"=>"Select 2 or 3 items to compare", "other"=>"{{ count }} of 3 items selected"}

Select first item to compare

Select second item to compare

Select third item to compare

Compare