A versatile and highly effective tool used in surface finishing processes. It's primarily designed for honing, which is critical in aerospace manufacturing for achieving precise surface finishes. Here are the main benefits of using the FLEX-HONE tool in aerospace applications:
YOUR FINISHING PROCES JUST GOT EASIER.
DISCOVER HOW OUR TOOLS HELP THE AEROSPACE INDUSTY
OVERVIEW
The aerospace industry is one of the most demanding sectors when it comes to precision, durability, and performance. For professionals in aerospace companies, aircraft manufacturers, jet engine builders, and aviation maintenance, repair, and overhaul (MRO) facilities are acutely aware that surface finishing plays a critical role in ensuring that aerospace components meet these stringent standards.
In aerospace, components such as turbine blades, landing gear, structural components, and engine parts need to withstand extreme conditions, including high temperatures, corrosive environments, and high-pressure situations. Surface finishing techniques are employed to improve surface integrity, increase durability, reduce friction, enhance corrosion resistance and improve fatigue resistance. For metalworking professionals in the aerospace industry, understanding the importance of surface finishing and the tools used, such as industrial brushes and the FLEX-HONE® tool, is essential.
THE FLEX-HONE® TOOL IN AEROSPACE SURFACE FINISHING
THE FLEX-HONE® TOOL IN AEROSPACE SURFACE FINISHING
- Flexible Honing: The FLEX-HONE is used to achieve precise surface finishes, particularly in cylindrical components like engine cylinders, gear housings, and hydraulic parts. The FLEX-HONE ensures that parts meet the required tolerances for smooth operation and minimal friction.
- Improved Surface Quality: The FLEX-HONE tool creates a consistent, cross-hatched finish, which is ideal for parts that require a specific surface texture to reduce friction or hold lubricants. This is especially crucial in parts such as engine cylinders or landing gear components.
- Deburring: The flexible nature of the FLEX-HONE allows it to conform to the internal surfaces of complex parts, effectively removing burrs from holes, bores, and passages. This is critical in preventing issues like fluid leakage or wear from occurring during the part's operational life.
- Achieving Superior Finishes: The FLEX-HONE is capable of providing fine finishes that meet the high standards required in aerospace. Its gentle action prevents material distortion, making it ideal for sensitive aerospace components.
Featured Products
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Brush Research BCKDBR12, 10-Piece Deburring FLEX-HONE® Kit, 120 Grit, Silicon Carbide
Brush Research BCKDBR12, 10-Piece Deburring FLEX-HONE® Kit, 120 Grit, Silicon Carbide
Abrasive Type: 120 Grit Silicon Carbide
Kit Includes: 10 Hones
Brush Research BCKFIN600, 10-Piece Finishing FLEX-HONE® Kit, 600 Grit, Silicon Carbide
Abrasive Type: 600 Grit Silicon Carbide
Kit Includes: 10 Hones
NAMPOWER 8-Piece Thread Deburring Brush Kit, Inch Sizes, 120 Grit, Ceramic
Fill Material: Abrasive Impregnated
Abrasive Type: 120 Grit Ceramic
Kit Includes: 8 Brushes
81-ADKIT Miniature Diamond Abrasive Nylon Deburring Brush Kit-Inch Sizes (12/Pack)
Fill Material: Abrasive Nylon
Kit Includes: 12 Brushes
BRM ADBK80 NAMPOWER, 3 Piece Disc Brush Kit, 1-80mm Dot, 1-80mm Turbine, 80 Grit With Holder
Brush Diameter(mm): 80
Fill Material: 80 Grit Combination-Ceramic/Silicon Carbide Abrasive Nylon
Type: Dot/Turbine Kit
Trim Length: 18.0
BRM BNH16AY120AO 1.750" Small Dia. Cup Brush, 120 Grit Aluminum Oxide, .250" Shank Dia., .500" Trim
Brush Diameter(in) 1.75
Fill Material: Abrasive Nylon
Type: Small Diameter Cup
Trim Length(in): 0.5
BRM BNH16AY120SC 1.750" Small Dia. Cup Brush, 120 Grit Silicon Carbide, .250" Shank Dia., .500" Trim
Brush Diameter(in) 1.75
Fill Material: Abrasive Nylon
Type: Small Diameter Cup
Trim Length(in): 0.5
BRM BNH16AY180AO 1.750" Small Dia. Cup Brush, 180 Grit Aluminum Oxide, .250" Shank Dia., .500" Trim
Brush Diameter(in) 1.75
Fill Material: Abrasive Nylon
Type: Small Diameter Cup
Trim Length(in): 0.5
BRM BNH16AY180SC 1.750" Small Dia. Cup Brush, 180 Grit Silicon Carbide, .250" Shank Dia., .500" Trim
Brush Diameter(in) 1.75
Fill Material: Abrasive Nylon
Type: Small Diameter Cup
Trim Length(in): 0.5
BRM BNH16AY320AO 1.750" Small Dia. Cup Brush, 320 Grit Aluminum Oxide, .250" Shank Dia., .500" Trim
Brush Diameter(in) 1.75
Fill Material: Abrasive Nylon
Type: Small Diameter Cup
Trim Length(in): 0.5
BRM BNH16AY320SC 1.750" Small Dia. Cup Brush, 320 Grit Silicon Carbide, .250" Shank Dia., .500" Trim
Brush Diameter(in) 1.75
Fill Material: Abrasive Nylon
Type: Small Diameter Cup
Trim Length(in): 0.5
CASE STUDIES
Learn how BRM tools are being used to improve processes, cut costs and save time!
New NAMPOWER Ceramic Thread Deburring Kits
Learn about BRM's new high performance thread deburring kits made with ceramic impregnated filament are saving time and money and lasting 3-5X longer than the competition.
download pdf
NEW Nampower Ceramic End Brushes For Automated Finishing & Deburring
BRM's new Ceramic End Brushes designed to be loaded directly into your automated machining center to get to work immediately with no special adaptors needed. Made with advanced ceramic filament.
6-Piece Tube Brush Kits In Various Sizes and Materials
Brush Research Manufacturing is now offering twisted wire 6 piece tube brush kits. These kits are designed for internal bore, tubing, drilled holes and cylindrical cavity cleaning. The ring handle tube brushes are conveniently kept on a carabiner.
download pdfApplication Sales Sheet
FLEX-HONE®-CROSSHOLE DEBURRING
download pdfFLEX-HONE®-CROSSHOLE DEBURRING
Learn how the FLEX-HONE deburred 48 cross holes in 12 seconds!
download pdf
FLEX-HONE®-POLISHING HARDENED STEEL
download pdfFLEX-HONE®-POLISHING HARDENED STEEL
Learn how the FLEX-HONE took a set of carbide rings from a 40Ra to 4 in less than 20 seconds!
download pdf
FLEX-HONE®-COATING REMOVAL
download pdfFLEX-HONE®-COATING REMOVAL
Learn how the FLEX-HONE removed paint and coating from a cylinder with minimal dimensional change!
download pdf
FLEX-HONE®-RUST AND CORROSION REMOVAL
download pdfFLEX-HONE®-RUST AND CORROSION REMOVAL
Learn how the FLEX-HONE quickly and easily removed corrosion and rust with minimal dimensional change!
download pdf
FLEX-HONE®-THREAD DEBURRING
download pdfFLEX-HONE®-THREAD DEBURRING
Learn how the FLEX-HONE deburrs coarse threads in 6 seconds!
download pdf
NAMPOWER END BRUSH - ALUMINUM
download pdfNAMPOWER END BRUSH - ALUMINUM
Learn how the NAMPOWER Ceramic End Brushes automate finishing and deburring by finishing parts in 10 seconds!
download pdf
NAMPOWER END BRUSH - INCONEL
download pdfNAMPOWER END BRUSH - INCONEL
Learn how the NAMPOWER Ceramic End Brushes automate finishing and deburring by finishing tough Inconel alloy parts in 20 seconds!
download pdf
ABRASIVE NYLON WHEELS-ALUMINUM EXTRUSION DEBURRING
download pdfNeed more information
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