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RUST & CORROSION REMOVAL

YOUR FINISHING PROCESS JUST GOT EASIER

Overview

In the metalworking industry, removing rust and corrosion from cylinders is a critical step in maintaining part integrity, ensuring optimal surface finish, and extending component life. Cylindrical components used in engines, hydraulic systems, pneumatic actuators, and firearm barrels are especially prone to oxidation due to exposure to moisture, chemicals, and operational wear.  

Surface contamination from rust not only degrades material performance but also interferes with tight tolerances, proper sealing, lubrication retention, and coating adhesion. Restoring a clean, uniform surface finish helps prevent premature failure, leakage, and costly downtime across a wide range of industrial applications. FLEX-HONE® tools deliver a consistent, crosshatched finish that not only removes corrosion but also enhances surface performance, making them a valuable solution in cylinder restoration and preventive maintenance programs in the metalworking sector.

can be used virtually any rotating spindle

Hand Drill
Drill Press
Robotic Cell
Machining Center

Common FLEX-HONE® Applications for Rust and Corrosion Removal 

FLEX-HONE® tools are widely used across industries to remove surface rust and corrosion from internal bores while simultaneously refining the finish without removing excessive base material. Their unique design features abrasive globules mounted to flexible nylon filaments that gently hone and polish cylinder walls, restoring functionality and improving surface characteristics.

Common FLEX-HONE® Applications for Rust and Corrosion Removal 

  • Engine Cylinder Bores – Removes corrosion build-up and prepares walls for proper ring seating and lubrication retention. 
  • Hydraulic & Pneumatic Cylinders – Cleans rust from bore surfaces to prevent seal damage and ensure smooth operation. 
  • Firearm Barrels & Shotguns – Eliminates oxidation and fouling without altering bore dimensions, improving reliability and performance. 
  • Pump & Valve Cylinders – Restores clean surfaces for improved fluid dynamics and sealing in industrial fluid systems. 
  • Automotive Brake Master Cylinders – Removes internal corrosion to ensure proper fluid pressure and brake response. 

Resources

Learn how BRM tools are being used to improve processes, cut costs and save time!

FLEX-HONE®-RUST AND CORROSION REMOVAL 

Learn how the FLEX-HONE® quickly and easily removed corrosion and rust with minimal dimensional change! 

download pdf
download pdf

FLEX-HONE® Resource Guide 

The FLEX-HONE® Resource Guide teaches you how to select the right tool for your application. Have you ever had questions about tool diameter, grit selection, abrasive type or recommended RPMs? We go over all of this and more.  

download pdf
download pdf

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For more than 65 years, BRM has been creating solutions to some of the toughest surface finishing challenges. We look forward to working with you

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65+ years Experience
Made in the USA
8,000+ Solutions

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